Goodbye bulk plant...

Finished our stint in the bulk plant today. In honor of our last day, Mario fed us all day--cookies, a breakfast taco, peanuts... He also made me promise to come back and visit him before I leave Conway. To sweeten the deal he said if I joined the company and came back to Conway, he'd take me on a Mexican vacation. Not for a whole week, mind you. He only get's five days off and so we'd probably just for for three. Heavens does this guy crack me up. As un-fun as bulk plant work is I may miss the guys a little. They made an effort to get us involved today and we got to help out with a few extra things today. I got a proper tutorial on filling liquid nitrogen, I learned a little more about how the mixing of cement works from inside the cube, and I helped make labels for the tanks of the trucks. We also collected samples and continued to fill the hopper and change hoses. Basic day really.

I did not go out on a job this evening as anticipated so tomorrow I'll just spend the day in the yard learning things about paperwork or whatever else they can find for me while Anjelica and Nick go out to the field (on call so who knows when). Not super exciting but it's the price I pay for the weekend off. If I get done early enough I'm going to drive up after work and hopefully attend a parade with Carrie in the morning! I'm crossing my fingers. So ready to just hang out with people...

Another slow day in the bulk plant

As the title implies, I had ample time today to practice my new found skill of falling asleep while sitting on pallets of additives. I'm totally grateful that we didn't have a day like Nick had where we were stuck until 11 hauling sacks. Just don't think I'd like it much.

Today we loaded one cement job and then we spend the rest of the day doing cleaning and maintenance. We pressure washed the tanks outside and then helped them change out and clean "fluffers" on the tanks of raw materials. Fluffers are the parts through which compressed air is put into the tanks to help move the product out. I don't know if that's the main means of pressuring up the tanks because these things have rubber sleeves over the ends and Andy said when air goes through they "vibrate" to help the dry dust (cement and such) move better. These things get clogged up with cement and need to be rotated out for cleaning. There are several parts that have to be unscrewed (usually with the aid of a pipe wrench) and then have the cement cake chiseled out of them. This was where we were most helpful. We helped clean them and I helped put one back in too. Big day.

Here's Anjelica helping will get that rubber part off the end of the fluffer. Some of them are wedged on there pretty good. :)

To wash the tanks we got to climb on top of them. They're maybe three stories tall so that was kinda fun I suppose.

These are the tanks in question...

This is Justin, doing the very important job of holding the hose so it doesn't get tangled up. It's hard...

This is Mike doing work while Justin, Anjelica and I supervise. Get it, Mike!

And here I am supervising. Note the size of the truck in the background...we're up high. :) This is also my standard look--"one-sie" blues (not dirty yet), hard hat, prescription safety glasses (so I'm the only one who has to wear them 100% of the time...), and pigtail braids (they fit nicely under the hard hat...no muss, no fuss). Not attractive but whatev...

And...my custom tailoring of my PPE...they are a little big but duct-tape works just great for shortening them...

At one point today Mario was showing off with feats of strength... Justin didn't do an adequate job of tightening the wings and so Mario called him out. This was the result of the show of manliness:

Holding the sledge hammer with one hand... you have to touch your nose...without breaking it.

Of course, Mario can do it.

And then he was hot and sweaty so he had to go stand in front of the fan with his nomex open. He did a little dance for me when he saw I took out my camera. I love this guy...

Bulk Plant...it is what it is..

So today we worked in the bulk plant. We had to start our day at 7 (I think lots of parts of the yard do but lab let us come in at 8...I think because the morning prep work and paper work was not intern friendly) and we finished at 6. By finished I mean they let us go because they hadn't used us for anything all afternoon and in spite of having more work to do, we were probably irritating to look at perched atop palates of additives. Anyway... We spent most of the day waiting. "Hurry up and wait" is the theme of the oil and gas world. We made several (I forget exactly how many) batches of cement for the cementing department and at the end of the day we also filled a truck with liquid nitrogen for the coil tubing department. Mixing cement means getting a recipe and dumping bags of additives into a hopper that feeds into the bulk tanks. All the additives mix with the cement from the bulk tanks and transfer to and from a couple of the empty ones a few times to get them mixed to a homogeneous blend. We just helped empty bags into the hopper.

Loading additives into the hopper. It gets messy real fast.

We also swept the shop a few times as it gets pretty dusty with all the bags being ripped open. We also helped hook the hoses to the trucks that took the cement to the jobs. That is trickier than it sounds because the hoses are heavy rubbery numbers with iron wings to screw them to things. Sometimes it takes two people to do it. I did it by myself pretty quickly once which made me feel like a beast.

Like I said, we sat around a lot today because they recently hired a bunch more guys for the bulk plant and a move to day/night shifts is imminent. There are more than enough people to get things done so the little intern girls get to watch. Because it's hot we're pretty ok with this (but it was fun to get dirty for a change...I'm sure I'll eat those words later).

Anjelica, modeling our dirty blues. Work it girl!

Today we met:

Mario--a Mexican man who's basically second in charge (in charge of us interns and the guys lifting sacks into the hopper). His English is dicey but we get the point most of the time (he uses a lot of charades). He keeps things going in order and make sure we measure things up right. He's also got mad forklift skills. Seriously he whips that thing around with such precision!

The one and only Mario. He was making fun of me by striking poses while I took pictures of other things but then this is what he gives me when I point my camera at him...

Justin--nice guy, has a couple little girls and his fiancée is working nights in the dispatch office.

Nick--also nice. An Arkansas native.

Will--very new (a week I think), nice, and learning along side of us. Receives most of Mario's life lesson style speeches about how to do things and why we do them the way we do. This means he is the cause of at least 1/2 of Mario's little dance numbers which crack us up.

Andy--He says in the air conditioned cube in the corner of the shop, running pumps and giving signals. Don't know much about him but he seems nice.

Several other guys who's names I never heard or forgot--all seem pretty nice. I think they are going easy on the only two girls in the shop. I'm only vaguely offended but the heat makes it hard to notice.

Will, Mike, and... Brandon? I hope that's his name...

The guys try to include us but at some point it's hard to do that without stalling the process and we respect that. Tomorrow I'm going to try to weasel my way into the cube to see what goes on in there. I have to try to learn something good to put in my journal. Also it's air conditioned which I don't hate.

By the way...here's the lay of the land...

That's the main building (offices, dispatch, mechanic's shop) and part of the yard. Just beyond it near those trees is parking lot. Slightly to the right...

...is the rest of the yard... lots of trucks. All large and special purpose for the most part. That's basically the yard but there are a few more trailer-y buildings behind the main office building (like the lab...).

And if you turn around in that spot... the bulk plant! Over yonder is the cube and just beyond the fork lift is the hopper. Also notice all the palates of additives for the cement we make to the left. Outside behind all this is the series of big tanks. I don't know why I neglected to photograph that... tomorrow!